Replacing tank liners is an essential part of maintaining storage tanks’ integrity, whether you use them for water, chemicals, or other liquids. Over time, liners can wear out, causing potential leaks and contaminating the contents inside. It’s crucial to safely replace tank liners to avoid any costly damage, environmental issues, or safety hazards. Maintenance like these replacements also play a big part in extending the life of the tank itself.
Choose the Right Material
When selecting a new tank liner, make sure to choose a material that’s compatible with your tank’s contents. Different materials have different resistance levels to chemicals and temperatures, so it's crucial to select one that can withstand the specific conditions you need them to. Make sure to consider different variables, such as resistances. This way, you’re sure to get the tank liner material that’s right for you.
Properly Clean and Prep the Tank
Before installing a new liner, thoroughly clean and prep the tank. This cleaning includes removing any leftovers from the previous liner, including:
- Debris
- Residue
- Old adhesive
You must make sure that your tank’s surface is smooth and dry before proceeding. Cleaning agents and solvents are great for cleaning the tank. But make sure that they’re compatible with the new tank liner material so that you can avoid reactions that would compromise its integrity.
Use Proper Safety Equipment
When handling liners and adhesives, you must use proper safety equipment, such as gloves, goggles, and respirators, if necessary. Some adhesives can emit harmful fumes, so it's crucial to take precautions. With the right precautions and proper ventilation in your working area, you can install the tank liner safely and securely.
Carefully Cut and Fit the New Liner
Measure and cut the new liner to fit precisely inside the tank, leaving a few inches of overlap on all sides. A precise fit is crucial, so make sure to smooth out any wrinkles or bubbles when placing the liner into the tank. Accurate cutting and fitting are essential to avoid any gaps that could lead to leaks that hurt you, your tank, and your facility.
Securely Bond the Liner
You must also use the right adhesive to secure the liner onto the tank’s walls and floors. Be sure to follow the manufacturer’s instructions and apply enough adhesive for a strong bond. The right curing time will also help guarantee maximum adhesion, which is necessary to keep your tank liner working properly.
Safely replacing tank liners may seem daunting, but by following these steps and taking the necessary safety precautions, you can handle the replacement well. Remember to regularly check your tank liners and replace them when they’re getting out of shape so that you can preserve the integrity of your tanks and their contents. With proper maintenance, a proactive approach, and the right industrial tank liners from Flexi-Liner, you can make sure that your tanks will function smoothly for years to come.